Why You Should Upgrade Your Spray Insulation Machine in 2024

By Kevin Malone

The end of the year is a great time to take stock of your insulation tools and decide what needs to be repaired, replaced, or upgraded. As technology constantly evolves, today’s spray foam rigs offer significant improvements over older models.

Benefits of Upgrading Your Spray Insulation Machine

Upgrading your spray insulation machine can improve efficiency in a variety of ways.

Improved Throughput and Speed

Modern spray foam machines have higher throughput than older models, spraying a higher volume of foam in less time. In the spray foam business, the faster you work without sacrificing quality, the more jobs you can take on.

Better Foam Quality and Less Waste

Current technology enables you to apply spray foam more accurately. Today’s spray insulation machines have precision temperature and pressure controls to fine-tune the foam’s structure, density, and adhesion. You get higher-quality results with fewer defects, such as voids or sagging. This also creates less waste or rework, ensuring you get a high-quality application for every job.

Features like independent hose controls can ensure A and B materials remain at optimal pressure for better balancing and yield. Brushless motors improve both pressure and flow performance. Automatic timed circulation of ISO lube pumps prevents wear and improves throwaway seal life.

Lower Operating Costs

Utilizing more energy-efficient models will reduce the amount of electricity or fuel you need to keep them running. For example, you can find models that shut down automatically, when not spraying, to eliminate energy waste.

While all spray foam machines need maintenance from time to time, newer insulation tools mean less time spent on maintenance. Newer parts do not have to be replaced as often, saving you money and time on the job.

Spray insulation machines may be fitted with touchscreen interfaces and automatically monitor performance and condition, including auto-stop functionality to prevent damage to equipment.

Reduced Downtime and Maintenance

Advanced pumps, hoses, and filters need maintenance less frequently and are easier to service when necessary. Less downtime means more spray days and higher profitability. Many insulation tools offer quick knockdowns of lower pumps to make access and maintenance simpler.

Advanced Safety Features

Spray foam insulation can be a messy and dangerous job. Newer insulation tools have updated safety designs to prevent accidents. This includes features like advanced pressurized proportioners, precise monitoring systems, containment in case of leaks or bursts, and computer-controlled spraying parameters.

Remote Monitoring

Depending on the spray insulation machine you choose, you may be able to get remote monitoring of temperature, pressure, and performance. This can help you keep a close eye on conditions even if you are not right next to the machine. Monitoring also records data such as output volume and material use, which helps with inventory management and scheduling preventative maintenance.

If an alarm sounds, you can view specific sensor data to help identify where the problem is occurring, which accelerates diagnosis and repair.

More Ergonomic Designs

Spray foam application puts a physical strain on operators, which can take a toll over time. New designs for spray foam machines and spray foam guns have improved ergonomics to reduce this strain. Upgraded hose balances and swivels reduce the effort it takes to manipulate spray guns. Lighter guns can reduce arm fatigue.

Wheel systems, suspension systems, and padded supports also make carrying or transporting equipment easier and safer. Newer systems also tend to have quieter pumps and less motor noise.

Warranty Coverage

Another big advantage of buying a new spray insulation machine is that it comes with a manufacturer’s warranty to cover potential defects.

Buying Spray Foam Equipment

Upgrading your insulation tools or buying new spray foam equipment is an investment in your business.

Here are five things to consider when buying spray insulation machines:

  1. Get the right equipment for the types of jobs you do.
  2. Ensure your machine can handle the volume and output needed.
  3. Choose the right type of spray foam rig.
  4. Keep replacement parts and maintenance tools on hand.
  5. Get backup for small jobs and touch up.

Learn more about these five tips in our guide “Buying Spray Foam Insulation Equipment.”

The experts at Intech Equipment & Supply can help you find exactly what you need to grow your business, with affordable solutions. Call us at 866-652-9975 or contact us online today. 

About Kevin Malone
Kevin Malone is a leading expert in the spray foam insulation industry with 34 years of experience in spray foam fluid handling and a passion for innovation. He currently offers his extensive knowledge to Intech Equipment and Supply customers by supporting them in selecting quality spray foam equipment to optimize their business. Learn more about Kevin here.


Intech Equipment & Supply was founded in 1995, and has since grown to become the leader in spray foam equipment, mobile spray foam rigs, and parts supplier. With locations all across North America we are available when you need us most.